1. Remove the A/C unit. (See A/C UNIT REMOVAL/INSTALLATION.)
2. Remove the evaporator from the A/C unit.
3. Inspect for cracks, damage, and oil leakage.
4. Inspect for bent fins.
Expansion valve removal/installation
Heater core inspectionMazda 6 Service Manual: Service cautions
HANDLING INSUFFICIENT REFRIGERANT LEVEL
If an insufficient refrigerant level is detected at troubleshooting,
do not charge (add) the refrigerant. Because an accurate amount of
refrigerant cannot be determined from the pressure indicated on the manifold
gauge, never charge the refrigeran ...
Mazda 6 Service Manual: No.4 passenger-side air bag cut-off indicator light is illuminated all the
time
Diagnostic Procedure
When performing an asterisked (*) troubleshooting inspection, shake the
wiring harness and connectors while doing the inspection to discover whether
poor contact points are the cause of any intermittent malfunction. If there
is a problem, check to make sure connec ...