Mazda 6 Service Manual: Expansion valve removal/installation
1. Disconnect the negative battery cable.
2. Discharge the refrigerant from the system. (See RECOVERY.) (See CHARGING.)
Caution
- If moisture or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise will occur. Always immediately plug open fittings after removing any refrigeration cycle parts to keep moisture or foreign material out of the cycle.
3. Disconnect the cooler hose (Lo) (L.H.D) or cooler pipe No.4 (R.H.D.) and cooler pipe No.3. (See REFRIGERANT LINES REMOVAL/INSTALLATION.)
4. Remove the dashboard. (See DASHBOARD REMOVAL/INSTALLATION.)
5. Remove the duct (1).
6. Remove the air mix actuator. (Full-auto air conditioner)
7. Remove the screws and cover.
8. Remove the one plate (L.H.D.) or two plates (R.H.D.).
9. Remove the bolts and shift the outlet pipe. Do not allow compressor oil to spill.
10. Remove the expansion valve. Do not allow compressor oil to spill.
11. Install in the reverse order of removal.
12. Perform the refrigerant system performance test. (See REFRIGERANT SYSTEM PERFORMANCE TEST.)
A/c unit disassembly/assembly
1. Disassemble in the order indicated in the table.
2. Assemble in the reverse order of disassembly.
Evaporator Temperature Sensor Assembly Note
Assemble the evaporator temperature sensor as ...
Evaporator inspection
1. Remove the A/C unit. (See A/C UNIT REMOVAL/INSTALLATION.)
2. Remove the evaporator from the A/C unit.
3. Inspect for cracks, damage, and oil leakage.
If any problems are found, replace the ev ...
Other materials:
Mazda 6 Service Manual: Three-way catalytic converter (twc) inspection
Note
Make sure that no HO2S DTCs have been detected. If detected, this
inspection is not applicable for TWC inspection.
1. Connect the WDS or equivalent and monitor PIDs as following.
Monitor the right TWC using O2S11 PID for upstream HO2S and O2S12 PID
for downstream HO2S.
2. Be ...
Mazda 6 Service Manual: Front door unit removal/installation
1. Remove the front door glass.
2. Remove the inner handle.
3. Remove the front door speaker.
4. Disconnect the power window motor connector, front door lock actuator
connector, power outside mirror connector.
5. Remove the door harness from the front door unit.
6. Remove the bolts.
7. Rem ...