Mazda 6 Service Manual: Clutch cover inspection
1. Measure the wear of the diaphragm spring fingers.
- If not as specified, replace the clutch cover.
Depth
0.6 mm {0.024 in} max.
2. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
- If not as specified, replace the clutch cover.
Maximum clearance 0.5 mm {0.020 in}
3. When checking the diaphragm spring fingers, mount a dial indicator on the cylinder block.
4. Rotate the flywheel and check for misaligned diaphragm spring fingers.
- If not as specified, replace the clutch cover.
Misalignment
0.6 mm {0.024 in} max.
Clutch unit removal/installation
1. Remove in the order indicated in the table.
2. Install in the reverse order oremoval.
Clutch Cover and Disc Removal Note
1. Install the SSTs.
2. Loosen each bolt one turn at a time in a c ...
Clutch disc inspection
1. Using vernier calipers, measure the thickness of the lining at a rivet
head on both sides.
Replace the clutch disc if its thickness is less than the minimum.
Thickness
0.3 mm {0.012 i ...
Other materials:
Mazda 6 Service Manual: Valve clearance adjustment
1. Disconnect the negative battery cable.
2. Remove the tire (RH).
3. Remove the splash shield (RH).
4. Remove the spark plugs. (See SPARK PLUG REMOVAL/INSTALLATION.)
5. Remove the high-tension lead.
6. Remove the oil control valve (OCV) connector.
7. Remove the ventilation hose.
8. Remove th ...
Mazda 6 Service Manual: Clutch pedal adjustment
Clutch Pedal Height
Measure the distance from the upper surface of the pedal pad to the carpet.
If not as specified, adjust the pedal height by turning adjustment bolt
B and locknut A.
Pedal height(with carpet)
L.H.D.: 210-216 mm {8.27-8.50 in}
R.H.D.: 209-215 mm {8.23-8.46 in}
...