Mazda 6 Service Manual: Clutch unit removal/installation
1. Remove in the order indicated in the table.
2. Install in the reverse order oremoval.
Clutch Cover and Disc Removal Note
1. Install the SSTs.
2. Loosen each bolt one turn at a time in a crisscross pattern until spring tension is released.
3. Remove the clutch cover and disc.
Flywheel Removal Note
1. Hold the flywheel using the SST.
2. Remove the bolts evenly and gradually in a crisscross pattern.
3. Remove the flywheel.
Flywheel Installation Note
1. Install the flywheel to the crankshaft.
2. When reusing the bolts, clean threads and hole, then apply locking compound to the threads.
Note
- No locking compound is needed when using new bolts.
3. Hand-tighten the flywheel lock bolts.
4. Install the SST
to the flywheel.
5. Gradually tighten the flywheel lock bolts in a crisscross pattern.
Tightning torque
108-115 N·m {11.1-11.7 kgf·m, 79.7-84.8 ft·lbf}
Clutch Disc Installation Note
Hold the clutch disc position using the SST
.
Clutch Cover Installation Note
1. Install the SSTs.
2. Tighten the bolts evenly and gradually in a crisscross pattern.
Tightening torque 18.6-25.5 N·m {1.9-2.6 kgf·m, 14-19 ft·lbf}
Clutch unit
...
Clutch cover inspection
1. Measure the wear of the diaphragm spring fingers.
If not as specified, replace the clutch cover.
Depth
0.6 mm {0.024 in} max.
2. Measure the flatness of the pressure plate with a s ...
Other materials:
Mazda 6 Service Manual: Underbody Maintenance
Road chemicals and salt used for ice and snow removal and solvents used for dust
control may collect on the underbody. If not removed, they will speed up rusting
and deterioration of such underbody parts as fuel lines, frame, floor pan, and exhaust
system, even though these parts may be coated ...
Mazda 6 Service Manual: Rear window glass removal
1. For the 4SD, remove the following parts:
(1) Remove the headliner.
(2) Remove the rear package trim.
2. For the 5HB, remove the following parts.
(1) Remove the rear wiper arm and blade.
(2) Remove the liftgate lower trim.
3. Apply protective tape along the edge of the body to pr ...