On-vehicle Inspection
1. Verify that the battery is fully charged.
2. Crank the engine and verify that the starter rotates smoothly without any noise.
- Remove the starter and inspect the magnetic switch and the starter.
- Inspect the related wiring harness and the ignition switch.
No Load Test
1. Verify that the battery is fully charged.
2. Connect the starter, battery, voltmeter and ammeter as shown.

3. Operate the starter and verify that it rotates smoothly.
4. Measure the voltage and current while the starter is operating.
Specification

Starter removal/installation
ClutchMazda 6 Service Manual: Joint shaft disassembly/assembly
1. Disassemble in the order indicated in the table.
2. Assemble in the reverse order of disassembly.
Joint Shaft Disassembly Note
Disassemble the joint shaft.
Bearing Disassembly Note
Remove the bearing using the SSTs.
Dust Seal (Right) Assembly Note
1. Apply grease to the new dust se ...
Mazda 6 Service Manual: General procedures
PRECAUTION (CLUTCH)
Clutch Pipe Removal/Installation
Note
A common reservoir is used for the clutch and brake system fluid.
1. If clutch pipes have been disconnected any time during the procedure, add
clutch fluid (brake fluid), bleed the air, and inspect for leakage after the
procedure ...