Mazda 6 Service Manual: Master cylinder disassembly/assembly
Caution
- If the master cylinder body is damaged, replace the unit as a component. When securing the master cylinder in a vise, tighten only the flange of the master cylinder.
1. Disassemble in the order indicated in the table.
2. Assemble in the reverse order of disassembly.
Stop Screw and O-ring (without ABS) Assembly Note
1. Install the secondary piston and primary piston.
2. Install the new O-ring onto the stop screw.
3. Push the primary piston assembly in full.
4. Install and tighten the stop screw.
Tightening torque 2.0-2.4 N·m {21-24 kgf·cm, 18-21 in·lbf}
5. Push and release the secondary piston component to verify that it is held properly by the stop screw.
Stop Pin and O-ring (with ABS) Assembly Note
1. Install the secondary piston with the piston hole facing the stop pin and primary piston.
2. Install the new O-ring onto the stop pin.
3. Push the primary piston assembly in full.
4. Install and tighten the stop pin.
Tightening torque 6.9-9.8 N·m {71-99 kgf·cm, 62-86 in·lbf}
5. Push and release the secondary piston component to verify that it is held properly by the stop pin.
Fluid level sensor inspection
1. Disconnect the negative battery cable.
2. Disconnect the sensor connector.
3. Inspect for continuity between terminals of fluid level sensor.
If not as specified, replace the fluid level sens ...
Power brake unit removal/installation
1. Remove the master cylinder. (See MASTER CYLINDER REMOVAL/INSTALLATION.)
2. Remove the wiper arm. (See WINDSHIELD WIPER ARM AND BLADE
REMOVAL/INSTALLATION.)
3. Remove the cowl grille. (See COWL ...
Other materials:
Mazda 6 Service Manual: Engine tune-up
IGNITION TIMING INSPECTION
Note
Ignition timing is not adjustable.
Ignition timing verification requires WDS or equivalent.
1. Turn off the electrical loads.
2. Warm up the engine as follows.
(1) Start the engine.
(2) Maintain the engine speed at approx. 3,000 rpm until the
cooli ...
Mazda 6 Service Manual: Glass panel adjustment
1. Fully close the glass panel.
2. Measure the gap and height between the glass panel and body.
3. If not as specified, loosen the glass panel installation screws and
reposition the glass panel.
Clearance
a: -0.8-1.2 mm {-0.032-0.047 in}
b: 0 mm {0 in}
4. Tighten the installation scre ...